Heat-Resistant Conveyor Belts for High-Temperature Industrial Furnace Use

• Customization: Available
• Type: Ep Belts
• Material: Ep
• Model NO.: DMC-CB-0044
• Inside Material: Polyester
• Feature: Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
• Tensile Strength: Strong
• Size: Customer-Made
• Usage: Transmission Chain
• Warranty: 1 Year
• Installation: Under Our Engineer's Guide
• Transport Package: Wooden Crate
• Specification: ISO9001
• Trademark: DMC
• Origin: Shanghai, China
• HS Code: 4010190000
• Production Capacity: 1000, 000, 000 M/Year
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 50.000kg

Product Description

Belt Conveyor Belts,conveyor roller spare parts ,Conveyor Belting,rubber conveyor belt

Product Description

2500mm hotplyingwiderubberextruderproduction line

The 2500mm double system extruder is the widest and most automated extruder in the world.The pin cold feed rubber extruder applied in the line is high yield, good quality, high efficiency, energy saving and with new-style roller head that can be produce many types of rubber sheet with the max width 2500mm,the thickness 0.6-15mm directly.The line is to instead of calendaring and extruding.calendaring, because the extruding line can settle the problem of air bubble that ever existed, also it can reduce the equipments investment and the energy consumption. The extrusive production process delivers very positive thermoplastic, airtightness and compactness outcomes. The technology of hot plying directly is the most advanced extrusion molding equipment in the world.

Steel Cord Conveyor Belting
 

Construction features and applications
The steel cord material is high strength zinc galvanized open type.The open cord construction enables strong rubber penetration,improving the tensile strength of the belt, throughabiity, greater flexibity to enable the transport of heavy duty materials over long distances,at high speeds.

Classifications of steel cord conveyor belting
(Details on standards applicable available)

Fire resistant	Abrasion resistant
Heat resistant	Oil resistant
Acid/alkali resistant	Cold resistant
Impact resistant	Rip resistant

Steel cord convey or belt design formulas
Square meter(m²)=belt thickness(mm)

Technical paramete rsfor reference (as PerGB/T9770-2013)

Item	ST500	ST630	ST800	ST1000	ST1250	ST1400	ST1600	ST1800	ST2000	ST2250	ST2500
Longitudinal TS(N/mm)	500	630	800	1000	1250	1400	1600	1800	2000	2250	2500
Max nominal diameter≤(mm)	3.0	3.0	3.5	4.0	4.5	5.0	5.0	5.6	6.0	5.6	7.2
Often used diameter(mm)	2.8	2.8	3.0	3.4	3.8	4.2	4.4	5.0	5.0	5.0	6.6
Min strengh at break(kN)	7.6	7.0	8.9	12.9	16.1	20.6	20.6	25.5	25.6	26.0	40.0
Space strength(mm)	14.0	10.0	10.0	12.0	12.0	14.0	12.0	13.5	12.0	11.0	15.0
Min cover thickness(mm)	4.0	4.0	4.0	4.0	4.0	4.0	4.0	4.0	4.0	4.0	5.0

 

Item	ST2800	ST3150	ST3500	ST4000	ST4500	ST5000	ST5400	ST6300	ST7000	ST7500
Longitudinal TS(N/mm)	2800	3150	3500	4000	4500	5000	5400	6300	7000	7500
Max nominal diameter≤(mm)	7.2	8.1	8.6	8.9	9.7	10.9	11.3	12.8	13.5	15.0
Often used diameter(mm)	6.6	7.3	7.7	8.2	9.0	9.8	10.0	11.8	12.4	13.4
Min strengh at break(kN)	39.6	50.5	56.0	63.5	76.3	91.0	98.2	130.4	142.4	166.7
Space strength(mm)	13.5	15.0	15.0	15.0	16.0	17.0	17.0	19.5	19.5	21.0
Min cover thickness(mm)	5.0	5.5	6.0	6.5	7.0	7.5	8.0	10.0	10.0	10.0

 

width(mm)	Tolerance(mm)	Number of Steel Cords
500	+10/-5	33	45	45	39	39	34	39
650	+10/-7	44	60	60	51	51	45	51	46	52	56	41	46	41	41	41	39	36
800	+10/-8	54	75	75	63	63	55	63	57	63	69	50	57	50	50	51	48	45	45
1000	±10	68	95	95	79	79	68	79	71	79	86	64	71	64	64	64	59	55	55
1200	±10	83	113	113	94	94	82	94	85	94	104	76	85	76	77	77	71	66	66	58	59
1400	±12	96	133	133	111	111	97	111	100	111	122	89	99	89	90	90	84	78	78	68	69
1600	±12	111	151	151	126	126	111	126	114	126	140	121	114	101	104	104	96	90	90	78	80
1800	±14	125	171	171	143	143	125	143	129	143	159	114	128	114	117	117	109	102	102	89	90
2000	±14	139	191	191	159	159	139	159	144	159	177	128	143	128	130	130	121	113	113	99	100
2200	±15	153	211	211	176	176	154	176	159	176	195	141	158	141	144	144	134	125	125	109	119
2400	±15	167	231	231	193	193	168	193	174	193	213	155	173	155	157	157	146	137	137	119	119
2600	±15	181	251	251	209	209	183	209	189	209	231	168	188	168	170	170	159	149	149	129	129

 
Recommended Minimum Pulley Diameters

Belt type	ST630	ST800	ST1000	ST1250	ST1600	ST2000	ST2500	ST3150	ST3500	ST4000	ST4500	ST5000	ST5400
MinimumPulley Diameter(mm)	500	630	800	800	1000	1000	1250	1250	1250	1400	1400	1600	1600

Physical properties of the covering layer

Reference standard	Code NO.	Tensile strength(Mpa≥)	Elongation(%≥)	Abrasion(mm3≤)
AS1333	A	≥17	≥450	≤70
	E	≥14	≥300	-
	F	≥14	≥300	-
	M	≥25	≥500	≤110
	N	≥17	≥400	≤200
	S	≥14	≥300	≤250
	AR	≥17	≥450	≤50
	CR	≥20	≥500	≤125
DIN22131	X	≥25	≥450	≥120
	W	≥18	≥400	≥90
	Y	≥20	≥400	≥150
Date:D,W:high friction working condition;H,X:High scrap working condition;L,Y:Common working condition.

Adhesion of steel cord

Grade of strength (St-No.)	Adhesion of steel cord(≥)		Grade of strength	Adhesion of steel cord
	Before thermal ageing	After thermal ageing		Before thermal ageing	After thermal agein
ST500	60	50	ST2800	123	113
ST630	60	50	ST3150	136.5	126.5
ST800	67.5	67.5	ST3500	144	134
ST1000	75	75	ST4000	148.5	138.5
ST1250	82.5	82.5	ST4500	160.5	150.5
ST1400	90	80	ST5000	178.5	168.5
ST1600	90	80	ST5400	184.5	174.5
ST1800	99	89	ST6300	207	197
ST2000	105	95	ST7000	217.5	207.5
ST2250	99	89	ST7500	240	230
ST2500	123	113

Example of Branding:


Textile Reinforced Fabric Conveyor Belting

 

Construction features and applications
The textile reinforced fabric conveyor belting is produced with multiple adhesive canvas (PN - Polyester Nylon, EP - Polyester fabric, NN - nylon fabric) for specific tensile conditions.The covers are formed for the required rubber properties and then vulcanized.
The conveyor belting is produced to the client nominated standard e.g. GB/T7984. Suitable to meet the requirements of the application of mines, electricity, ports, materials handling etc.

Specification code:

label sample:

Product Range

Grade	DIN	EN/ISO	TS	EB	Abrasion	Worktemp.ºC			Elastomer	Technical features
			MPa	%	mm^3	min.ºC	perm.ºC	peak.°C		Application area
Extra Cut&Gouge&High Wear	X	H	25	500	65	-40	80	90	NR/BR	Excellent resistance to cut,impact, abrasion from large lump sizes of heavy. sharp materials.
Extra Cut&Gouge	X	H	25	500	105	-40	80	90	NR/BR	Excellent resistance to cut, impact, abrasion from large lump sizes of heavy sharp materials.
Multiuse(MU)	W	D	18	450	90	-30	80	90	NR/BR/SBR	High abrasion resistance for various service conditions.
High Wear Resistant	W	D	18	450	50	-40	80	90	NR/BR	Excellent abrasion resistance for conveying highly abrasive materials.
Super Wear Resistant	W	D	18	400	30	-40	80	90	BR/BR	Maximum abrasion resistance for conveying highly abrasive materials at high speed
ExtraTough			18	600	155	-30	80	100	SBR	Maximum resistance to cut, impact, abrasion from large lump sizes of heavy sharp materials.
Easy Running			17	400	115	-40	80	90	NE/BR	Low rolling resistance for heavy duty and long conveyor belt
T1	T		18	450	150	-30	125	150	SBR	Heat resistant for materials at moderate temperatures.
T3	T		12	450	200	-30	170	220	EPDM	High heat resistant for materials at high temperatures.
T4	T		10	400	200	-30	190	250	EPM	Superior heat resistant for heavy duty service conditions,up to 400°ºC.
Cold Resistant			18	450	90	-50	80	90	NR/BR	Cold resistant for cold and fleezing district
MOR	G		14	450	200	-25	80	90	SBR/NBR	Oil and fat resistant for most products with animal and vegetable oils.
SOR	G		18	450	150	-20	80	120	NBR	Oil and fat resistant for products containing mineral oils and greases.
FR-SBR	K/S		15	450	200	-30	80	90	SBR	Fire resistant for the transport of inflammable and explosive materials.
FR&Wear Resistant	K/S		18	450	120	-30	80	90	NR/BR/SBR	Fire resistant for the transport of inflammable and explosive materials with abrasiveness
Underground FR	V		15	400	150	-20	80	90	CR/BR	Self-extinguishing, for maximum flame-reatardation requirment

Plied belt standard specifications for reference

Belting type	Textile type	Strength per ply Min.	Plies of textile	Cover thickness (mm)		Belt width	Cover grade
				Carry Cover	Pulley Cover
EP belting	PN-100	100	2-6	2-25	0-15	500-2500	Extra Cut & Gouge Ordinary Purpose Multi Purpose High Wear Resistant Super Wear Resistant Extra Tough Easy Running T1 T3 T4 Cold resistant MOR SOR FR-SBR FR&Wear Resistant Underground FR
	PN-125	125
	PN-160	160
	PN-200	200
	PN-250	250
	PN-300	300
	PN-350	350
	PN-400	400
	PN-500	500
	PN-600	600
Note: 1.Side-wrapped or cut-edge conveyor belts can be provided. 2.Full-width fabric with specified widths can be used in production. 3.Custom manufacturing is available according to user-specified standards.

Plied conveyorbelt design formulas
Square meter(m²)=[(Carry Cover Thickness + Pulley Cover Thickness)/1.5+number of plies]×belt width(m)

Cover rubber physical performance

Reference standard	Code No.	Tensile strength(Mpa≥)	Elongation(%≥)	Abrasion(mm^3≤)
AS1333	A	≥17	≥450	≤70
	E	≥14	≥300	-
	F	≥14	≥300	-
	M	≥25	≥500	≤110
	N	≥17	≥400	≤200
	S	≥14	≥300	≤250
	AR	≥17	≥450	≤50
	CR	≥20	≥500	≤125
DIN22131	X	≥25	≥450	≥120
	W	≥18	≥400	≥90
	Y	≥20	≥400	≥150
Note:D,W:high friction working condition;H,X:High scrap working condition;L,Y:Common working condition.

Recommended minimum diameter of drum

Belting type	Cover Grade	Pliesof textile
		2	3	4	5	6
PN belting	PN100	200	250	315	400	500
	PN125	200	250	315	400	500
	PN160	250	400	500	630	800
	PN200	315	500	630	800	1000
	PN250	400	630	800	1000	1250
	PN300	500	630	800	1000	1250
	PN400	630	800	1000	1250	1400
	PN500	800	1000	1250	1400	1600
	PN600	1000	1250	1400	1600	1800

Textile Reinforced Fabric Conveyor Belting

Conveyor Belting is used in Coal Mines, power generation, chemical industry metallurgy, food process which require flame resistant and anti-static conveyor belts.

Cover rubber physical performance

Testing Details	Steel Cord Conveyor Belting			Textile Reinforced Fabric Conveyor Belting
	L	H	D	L	D
Tensile Strength,≥Mpa	15	20	18	14	18
Elongation at break,≥%	350	400	400	400	450
Abrasion,≤mm^3	200	200	120	250	200
Standards	HG/T3973-2007			GB/T10822-2003
Note:D -high friction working condition; H -High scrap working condition; L -Common working condition;

Safety Characteristic Requirements 

TestingDetails	Test Indexes(TestStandardMT668-2008)
	K2	K3
Duration of flame	The total duration of flame of 6 test pieces with covers is less than 45s, any individual test  piece does not exceed 15s.	Average value of duration of flame of 3 test pieces with covers does not exceed 60s.
Anti-static property	≤3×10^8Ω
Reappearances	There should be no reappearance of flame on any test piece.

Anti-Tearing Conveyor Belting
 

Include the full paragraph-Anti-tearing conveyor belting is widely used in coal mines, iron ore mines,metallurgy.power plants etc, especially in areas where the belt is subject to harsh working conditions, abusive materials and at risk of longitudinal tearing.

One or two layers of the anti-tearing material is added between the cover rubber and the carcass of the belt, to reduce the risk of
longitudinal tearing and increasing the belt life.

In addition to increasing belt ife the Anti-tearing material has the advantage of high tensile strength, low elongation, great impact
resistance,antifatigue and good flexibility.

Anti-tearing material is suitable for use in both steel cord and textile reinforced fabric conveyor belting applications.

For these tvpe of aoplications, strong consideration should also be given to adopting  Extra Tough anti-tearing and impact-resistant cover rubber.

 Easy Running Low Rolling Resistant (LRR) Conveyor Belting

Characteristics and Applications for Easy Running  compound
Using specialized pulley cover compounds, It has developed the Easy Running compound to reduce power demand. Easy Running compound reduces the compression between the conveyor belting and idlers, which results in a reduction of energy consumption of the conveyor belting system.

Easy Running compound is recommended for use for in a wide variety of material handling applications, including long-distance,heavy-duty overland conveyor systems. Significant savings are able to be generated over the life of the belt.

cooperation with domestic and overseas academic organizations, including field studies of long distance conveyor systems. Testing on  Easy Running compound has confirmed savings of greater than 15 % in power resistance.

Textile pipe conveyor belt
Pipe conveyorbelt available(Differentiate in accordancewith using environment and conveying material)  
1.Standard anti tearing pipe conveyor belt
2.Abrasion resistant pipe conveyor belt
3.Cold resistant(-60ºC )pipe conveyor belt
4.Heat resistant (temperate of conveying material temperature <130ºC)pipe conveyor belt
5.Flame resistant pipe conveyor belt
6.Flame resistant and low temperature pipe conveyor belt
7.Acid/alkali resistant pipe conveyor belt

Differentiate in accordance with carcass material 

Carcass material	Breaking strength in longitudinal direction as a whole  (N/mm)
EP	315	400	500	630	800	1000	1250	1400	1600
NN	315	400	500	630	800	1000	1250	1400	1600

Differentiate in according with pipe diameter

Pipe diameter (mm)	150	200	250	300	350	375	400	500	550	600	700
Belt width (mm)	600	750	1000	1100 (1150)	1300 (1350)	1400	1600	1850 (1900)	2000	2200 (2250)	2500

Steel cord pipe conveyor belt
Types of pipe conveyor belt available (Differentiate in accordance with using environment and conveying material )
1.Standard anti tearing pipe conveyor belt
2.Abrasion resistant pipe conveyor belt
3.Cold resistant pipe conveyor belt(-60ºC )
4.Heat resistant pipe conveyor belt(temperature of conveying material ≤130ºC)
5.Flame resistant pipe conveyor belt(-45ºC )
6.Acid/alkali resistant pipe conveyor belt
 

Differentiate in accordance with carcass material 

Carcass material	Breaking strength in longitudinal direction as a whole  (N/mm)
ST	800	1000	1250	1400	1600	1800	2000	2250	2500	2800	3150	3500

Differentiate in according with pipe diameter

Pipe diameter (mm)	250	300	350	375	400	450	500	550	600
Belt width (mm)	1000	1100 (1150)	1300 (1350)	1400	1600	1700 (1750)	1850 (1900)	2000	2200 (2250)
Minimum cover thickness (mm)	5	5	6	6	6	7	7	7	7
Note	Steel cord diameter,belt thickness and belt weight is calculated and determined based on route layout of conveyor considering lateral stiffness.

 

Testing

 

 

 

Detailed Photos

 

 

Packaging & Shipping

FAQ

 

Trouble Shooting

No.	Problem	Reason	Solution
1	Conveyor belt runs on one side of the conveyor.	Idlers or pulleys are out-of-square with the center of the belt	Re-adjus the idlers or pulleys in the affected areas
		Sticking idlers	Improve maintenance o rlubrication
		Structurenot level	Readjust the structure in affected area  to make it level
2	Belt Slippage.	Traction force between belt and pulleys isn't enough	Increase pulleys pads area or install belt cleaning device
		Lagging on pulleys is worn or damaged	Change the pulleys
		Bob-weight is too light	Increase the Counterweight level in accordance with the conveyor calculations
3	Conveyor Belting is stretching excessively.	Tension is high	Increase the belt speed or reduce the traffic amount;reduce the friction and replace the damaged idlers
		Belt stretch excessively by wrong installation of the belt	Adopt the mechanized clamping device for the belt
		Distance of bob-weight is not enough	Refer to the belt selection manual to obtain the correct minimum length of the Counterweight
4	Top cover of the belt wear down excessively.	Quality of the cover rubber is too bad	Change the high quality cover belt
		Load bias the center line of the belt	Readjust the blowpit to make the load on the center of the belt
		Overrelaxation between the idlers	Increase the tension or reduce the span
5	Bottom rubber of the belt wear down excessively.	Slipping at the pulleys	Fastening pulleys or increase the contact area of the pad
		Materials deposit between the belt and idlers	Install the cleaning device at the return side of the idlers tail
		Traffic Idlers incline forward excessively	Reduce the angle of inclination
6	Covers harden or crack.	Damage of the heat or chemistry	Choose the belts with special parameters
		Wrong storage or handling	Refer to the belt instructions
7	Cover swells in spots of the belt	Idlers are lubricated excessively to make the oil overflow	Improve the maintenance to reduce the oil number.
8	Vulcanized splice separation	Tension is too high	Improve the belt speed or reduce the traffic amount;reduce the friction and replace the damaged idlers
		Idlers are too small	Use the morebigger diameter idlers
		Wrong installation of  the belt splice	Adopt the correct method of splicing